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Classic Design Retired

Expand-O-Ring-6 (EOR-6)

Kiln Access
  Ramps
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  Safety Tunnel

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  Flat Deck Easy Flex   Flat Deck MOR
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Installation
  Brick Alignment
  Bedding Cart
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Clearance

The Expand-O-Ring-6 is a hybrid of the EOR-8. The EOR-6 will function similar to the EOR-8 but it has less adjustment range and the diameter range starts at a smaller inside brick diameter. The EOR-6 machine has two different scaffold frames and has multiple hinged arch sections. This allows the EOR-6 to be adjusted to many different diameter combinations within its range. We make adjusting the machine simple by supplying a EOR-6 sizing chart to assist you in determining the right scaffold system, the proper arch sections, and setting all the adjustment points to the proper diameter location. The machine is a double arch machine, allowing for one row of brick to be keyed while the next row of brick is being installed. The EOR-6 has 6"/152mm pneumatic cylinder stroke. The EOR-6 is constructed with lightweight aluminum and can be assembled in 45 minutes once inside the kiln. The EOR-6 is manufactured in small components and it can be handled by only two people. The machine is designed to fit into limited access kilns.

The Problem:

The three main goals when installing brick in rotary kilns is quality, safety, and speed of installation. Unfortunately, these goals can sometimes be conflicting. For plants with multiple sized kilns and contractors that service many plants with different kiln sizes, buying a bricking machine for each size kiln is not economically feasible.

The Solution:

The EOR-6 insures quality with pneumatic cylinders assisting in the precise placement of brick. By using the pneumatic cylinders to hold brick in place, there is never any unsupported, unkeyed brick overhead. Ergonomic design reduces fatigue and with it the chance of mental or physical errors ending in an lost time accident. EOR-T6's speed of installation is increased by the use of the double ring option that allows the second ring to be installed while the first ring is being keyed out. This machine has the capability to be adjusted from 8'-6" through 13'-6" inside brick diameter (2.6 through 4.1m) eliminating the need to buy a different machine for each size kiln.

Justification:

ROI due to savings realized by increased kiln uptime, reduced maintenance costs, and a reduction in lost time accidents. Typically this ROI can be realized in one outage. The ability to adjust from 8'-6" through 13'-6" inside brick diameter (2.6 through 4.1m) eliminates the need for a contractor or a plant with multiple kiln diameters to buy multiple machines.

Features:

A single EOR-6 can be adjusted from 8'-6" through 13'-6" inside brick diameter (2.6 through 4.1m). We can customize the EOR-6 to suit your needs based on the above maximum range. For example, we can build an EOR-6 for a kiln range 10'-0" through 12'-0" (3.0m through 3.65m). The EOR-6 is recommended when you want the performance of a double arch machine with the ability to adjust the machine for multiple kiln diameters. This machine will give you great bricking performance and can fit into kilns smaller than the EOR-8.

• Double arch to allow bricking of two rings at once.

• Cut away section in the up-kiln arch for easy access to keying area.

• Ergonomic stair-step design to reduce bending while placing brick against the kiln shell.

• Stair-step design also allows for maximum clearance under the machine to facilitate the transportation of brick to the bedding crew.

• Lightweight aluminum construction for ease of assembly and handling.

• Match marked and labeled for easy assembly.

• 10,000 lb (4536 kg) scaffold capacity to hold two full pallets of brick.

More Information:

• Parts Book for machines built 1966 to 2004 (PDF)

• Parts Book for machines built 2005 to present (PDF)

• Additional Pictures

• EOR - Brochure (PDF)

Please contact us today to learn more about our Expand-O-Ring and how it can speed up your refractory installation.