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Classic Design Retired

Multi-O-Ring Flex (MORF)

Kiln Access
  Ramps
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  Safety Tunnel

Kiln Tear Out
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Bricking Machines
  Pneumat-O-Ring
  Flat Deck Easy Flex   Flat Deck MOR
  Multi-O-Ring
  Multi-O-Ring Flex
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  Trailer Option
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Installation
  Brick Alignment
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More Solutions
  Cooler Scaffolding
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Clearance

The Mult-O-Ring FLEX is modeled after the standard MOR with one exception: The arch has hinges at the connection points and the scaffold has adjustable legs and rail supports. This feature gives the MORF more adjustment but still gives you all of the advantages of the MOR. The MORF is a double arch machine, allowing for one row of brick to be keyed while the next row of brick is being installed. The MORF has 8"/ 200mm pneumatic cylinder stroke. It is made completely out of aluminum and can be assembled in 30 minutes once inside the kiln. Once the MORF is assembled additional time will be necessary to correctly adjust the machine to the proper bricking dimension. The MORF is manufactured in small components and can be handled by two people. The machine is designed to fit into limited access kilns.

The Problem:

The three main goals when installing brick in rotary kilns is quality, safety, and speed of installation. Unfortunately, these goals can sometimes be conflicting. Kilns with multiple diameters and plants with multiple kilns that are slightly varied in size doesn't allow for a fixed diameter bricking machine.

The Solution:

The MORF insures quality with pneumatic cylinders assisting in the precise placement of brick. By using the pneumatic cylinders to hold brick in place, there is never any unsupported, unkeyed brick overhead. Ergonomic design reduces fatigue and with it the chance of mental or physical errors ending in an lost time accident. The speed of installation is increased by the use of a double ring that allows the second ring to be installed while the first ring is being keyed out. The FLEX MOR will adjust to accommodate a difference in kiln shell diameters of 12 inches to 20 inches depending shell diameter.

Justification:

ROI due to savings realized by increased kiln uptime, reduced maintenance costs, and a reduction in lost time accidents. Typically this ROI can be realized in one outage.

Features:

The MORF can be built for any diameter kiln between 10'-0" through 25'-0" (3.0m - 7.6m). The diameter range is the same as the MOR but the MORF can be adjusted 12" (305mm) to 24" (600mm) in diameter difference. The MORF is recommended when you need the performance of a custom MOR and require the ability to adjust the machine for multiple kiln diameters. This machine will give you great bricking performance with diameter flexibility.

• Double arch to allow bricking of two rings at once.

• Cut away section in the up-kiln arch for easy access to keying area.

• Ergonomic stair-step design to reduce bending while placing brick against the kiln shell.

• Stair-step design also allows for maximum clearance under the machine to facilitate the transportation of brick to the bedding crew.

• Lightweight aluminum construction for ease of assembly and handling.

• Match marked and labeled for easy assembly.

• 10,000 lb (4536 kg) scaffold capacity to hold two full pallets of brick.

• Optional trailer attachment to increase workspace and storage area for second pallet of brick.

More Information:

• MORF Adjustment Guide (PDF)

• Lifter Option (PDF)

• Parts Book for machines built 1966 to 2004 (PDF)

• Parts Book for machines built 2005 to present (PDF)

• Trailer for MOR - Brochure (PDF) Retrofitted to Older Models

Please contact us today to learn more about our Multi-O-Ring Flex and how it can speed up your refractory installation.